Welcome to our Virtual NPE2024 Booth

CORE Molding Technologies – Booth #S16171

We are thrilled to be back at NPE2024, showcasing our latest advancements in molding solutions. We are a trusted partner in delivering high-quality, customized products that cater to the unique needs of various industries.

Whether you’re in Orlando, or visiting our website, we hope to demonstrate our commitment to innovation and excellence in the world of thermoplastics and thermosets.

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Powersports

In the powersports sector, we offer innovative solutions like lightweight, durable personal watercraft hulls and utility vehicle doors. Our expertise in DLFT and LPI Foam technologies ensures that we can meet the demanding requirements of this dynamic industry, offering products that combine performance with aesthetics.

DLFT - Watercraft Hull

Transforming Marine Mobility: Pontoon Boat Hull Extension

Our LPI Web (link to structural web page) technology has redefined marine mobility with a pontoon boat hull extension that combines the agility of a boat with the stability of a pontoon. Custom-designed to meet specific requirements, this hull extension is a testament to our commitment to disruptive design and configurability.

Advancing Personal Watercraft: Hull Innovation

We’ve pushed the boundaries of personal watercraft design with our DLFT `technology. Our compression-molded hull, featuring 165lbs of material and 30% glass-filled fiber, offers enhanced side impact resistance and integrated motor mount hardware, setting a new standard for lightweight strength in watercraft.

CORE Power Sports Applications
Power Sports Industry Applications

Revolutionizing Utility Vehicles: SXS Door

Our LPI Foam technology has transformed the utility vehicle market with a door that’s lighter than metal and more visually appealing than previous thermoplastic models. With features like in-mold holes and easier assembly, we’re driving innovation in utility vehicle design.

Accessorizing Yard Maintenance: Utility Box

With a modular mold, we reduced capital expenditure for DR Power, by producing multiple boxes by adding and removing inserts. LPI Foam molding provides a less dense material, for lightweight durability. 

Power Sports Industry Applications

Packaging & Supply Chain Products

Packaging Applications

For the packaging industry, our custom-designed ASRS crate is a testament to our ability to provide tailored solutions that meet specific customer needs. We focus on functionality and sustainability, ensuring that our packaging solutions are both efficient and eco-conscious.

Power Sports Industry Applications

Streamlining Industrial Packaging: Custom ASRS Crate

Our custom-designed ASRS crate, featuring an overmolded screen lid, exemplifies our ability to meet unique customer needs while aiding in protein production. This design showcases our expertise in creating functional, industry-specific solutions.

Tailored Material Handling: Custom Dunnage

In the world of material handling, our custom dunnage door stands out for its sustainability and efficiency. Comprised of 98% regrind and 2% colorant, this 100% recyclable solution exemplifies our commitment to the environment while offering a lightweight, durable alternative for logistics and transportation.

Power Sports Industry Applications

Utilities

Utilities Industry Applications

We support the utilities industry with practical and sustainable solutions such as the utility basin/grease trap and utility cable management systems. Our use of LPI Foam technology results in products that are not only lighter and easier to install but also environmentally friendly. We replace traditional materials with high-performance thermoplastics, offering products with complex geometries, tight tolerances, and cost savings.

Power Sports Industry Applications

Enhancing Infrastructure: Utility Cable Management

We’re lightening the load of infrastructure with our utility cable management solutions. Our LPI Foam technology reduces the weight of traditional concrete lids, making installation faster and more efficient, especially in remote locations. With a focus on sustainability, our products contribute to a circular economy by being 100% recyclable.

Transforming Waste Water Treatment: Xylem Leopold

Our LPI Foam technology has brought a groundbreaking change to municipal wastewater treatment with the Xylem Leopold system. Replacing traditional concrete with our advanced thermoplastic, we’ve achieved complex geometries and tight tolerances necessary for optimal air/water mixing, resulting in significant cost and weight savings.

CORE Power Sports Applications
Power Sports Industry Applications

Enhancing Infrastructure: Utility Cable Management

We’re lightening the load of infrastructure with our utility cable management solutions. Our LPI Foam technology reduces the weight of traditional concrete lids, making installation faster and more efficient, especially in remote locations. With a focus on sustainability, our products contribute to a circular economy by being 100% recyclable.

Reinventing Grease Management: Utility Basin/Grease Trap

Our LPI Foam technology has revolutionized grease management with a utility basin/grease trap that’s a fraction of the weight of traditional pre-cast concrete solutions. This innovation not only simplifies installation but also provides superior durability, ensuring a perfect fit with close tolerances and resistance to breakage upon impact.

Power Sports Industry Applications

Transportation

In serving both automotive and transportation industries, we pride ourselves on offering solutions that contribute to improved fuel economy, overall vehicle performance and improving your manufacturing efficiency. 

Power Sports Industry Applications

A Legacy of Molding Truck Assemblies: Hoods & Roofs

Core Molding Technologies has built our reputation on servicing the Medium and Heavy-Duty truck markets. Our suite of Thermoset molding capabilities has delivered millions of components in SMC, DCPD, and RTM materials.  

43 Parts into 1: Vehicle Running Boards

A great example of parts consolidation, weight savings, and reduced manpower required to install during vehicle savings. Win-Win-Win!

These running boards produced out of DLFT color-matched an existing program, and had much higher performance, seeing less deflection under load, with no permanent deformation.

Power Sports Industry Applications